How Diesel Generator Plants Can Save Fuel with ORC Systems

How Diesel Generator Plants Can Save Fuel with ORC Systems

Introduction

Diesel generators are workhorses in the UAE, powering remote facilities, backup systems, and industrial sites. But every hour of operation releases valuable heat energy into the environment.

The Problem

Typical gensets waste nearly 60–70% of their fuel energy as heat through exhaust gases and cooling systems. That’s lost efficiency—and lost money.

The Solution: ORC Integration

An Organic Rankine Cycle system can capture this heat and turn it into electricity. Benefits include:

  • Reduced fuel consumption per kWh generated

  • Lower CO₂ and NOx emissions

  • Enhanced reliability for off-grid or islanded power systems

Why Choose Actura

We don’t just supply an ORC unit—we deliver the full integration: laser scanning, heat exchanger design, ORC package installation, and optional O&M. Our solutions are engineered for high-ambient conditions, making them ideal for the UAE.

Conclusion

For diesel generator operators, ORC systems are not just an environmental upgrade—they’re a business-smart investment in efficiency.

About Actura

Actura is a UAE-based, international brand focused on converting waste heat into reliable on-site power using Organic Rankine Cycle technology. We combine laser scanningthermal/mechanical designcustom heat exchangers, and ORC packages to deliver turnkey solutions—backed by optional operations and maintenance.